Product Description
At InSealing, our ceramic-to-metal hermetic solutions, including our premium ceramic vacuum feedthroughs, are engineered using top-tier, high-purity alumina ceramics paired with precision-crafted metal conductors. Utilizing an advanced high-temperature vacuum brazing technique, we ensure a robust, ultra-tight hermetic seal designed to last.
Built specifically for high vacuum (HV), ultra-high vacuum (UHV), and other demanding environments, our feedthroughs offer exceptional stability. They reliably withstand severe thermal cycling, intensive mechanical stress, and prolonged bake-out periods. These components are essential for seamless power delivery, signal transmission, and sensor integration within sealed vacuum systems.
InSealing’s products are trusted across state-of-the-art scientific and industrial applications, including mass spectrometers, electron microscopes, X-ray/CT tubes, particle accelerators, vacuum metallurgy, semiconductor deposition systems, and aerospace simulation chambers.
Material Composition & Structural Design
- Dielectric Insulator: Manufactured from high-purity alumina, offering superior electrical isolation, outstanding heat resistance, and inert chemical properties.
- Conductor Pins/Rods: Available in Kovar, stainless steel, molybdenum, or nickel alloys. We carefully select these metals to perfectly match the coefficient of thermal expansion (CTE) of the ceramic.
- Hermetic Seal Technology: Eutectic vacuum brazing creates a permanent, void-free, and leak-proof metal-to-ceramic bond.
- Design Configurations: Offered in standard layouts (1 to 4 pins), with highly custom pin configurations available. Mounting styles include flange-mounted and axial inline structures.
Core Benefits
- Ultra-Reliable Hermeticity: Uncompromising vacuum integrity for critical operations.
- Thermal Shock Resistance: Engineered to endure extreme temperatures and rapid thermal changes.
- Superior Dielectric Strength: Ensures safe and uninterrupted electrical isolation.
- Built for Longevity: Proven durability that significantly reduces maintenance and system downtime.
- Tailor-Made Solutions: Fully customizable to meet your unique dimensional and electrical requirements.
Primary Applications
- High-temperature vacuum furnaces and thermal processing systems
- Plasma generation and thin-film vacuum coating equipment
- Advanced semiconductor manufacturing and laboratory research tools
- Electro-vacuum devices and sophisticated UHV sensors
Technical Specifications
| Parameter | Technical Details |
|---|---|
| Insulator Material | ≥ 95% High-Purity Alumina (Al₂O₃) |
| Bonding Process | High-Temperature Vacuum Brazing |
| Vacuum Compatibility | High Vacuum (HV) / Ultra-High Vacuum (UHV) |
| Helium Leak Rate | ≤ 10⁻⁹ mbar·L/s |
| Temperature Tolerance | Up to 300°C – 800°C (varies by specific design) |
| Conductor Configuration | 1 to 4 Pins (Custom layouts supported) |
| Electrical Insulation | ≥ 10⁹ Ω |
| Installation Style | Flange, Weldable Feedthrough, or Custom Mounts |











